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High-Capacity Spherical Bridge Bearings

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High-Capacity Spherical Bridge Bearings
High-Capacity Spherical Bridge Bearings

High-Capacity Spherical Bridge Bearings

High-Performance Spherical Bridge Bearings: Reliable Movement & Load Transfer Solutions

We supplies premium spherical bridge bearings designed for large loads & rotations. Compliant with EN 1337-7 & AASHTO. Ideal for bridges & complex structures. 


Modern structures, from monumental bridges to complex buildings, are designed to be flexible. They must safely accommodate movements and rotations caused by thermal expansion, traffic loads, and wind. Spherical Bearings are engineered to support these structures while safely transferring loads and allowing for controlled movement, ensuring long-term structural integrity and safety.


Product Details

Key Features & Benefits of Spherical Bearings

Why should you choose spherical bearings for your project? Our products are designed to deliver unmatched performance and reliability.

  • Exceptional Load Capacity: Built to withstand extreme vertical and horizontal loads, making them ideal for heavy-duty infrastructure projects.

  • Superior Rotation & Movement Accommodation: Perfect for applications requiring multi-directional rotation and sliding movement, such as long-span bridges, curved bridges, and complex structures.

  • Low Maintenance & Long Service Life: The integrated PTFE sliding surface with permanent lubrication ensures smooth movement and minimal friction, reducing maintenance needs.

  • Proven Compliance & Quality: Our bearings are designed and manufactured in strict compliance with major international standards, including EN 1337-7 and AASHTO specifications, guaranteeing reliability and global acceptance.

 

Applicable Standards

· European Standard: EN 1337-7;

· American Standard: AASHTO LRFD Bridge Design Specification and Construction specification;

· British Standard: BS 5400-9.1, BS 5400-9.2;

 

Product Design & How It Works

The high performance of Spherical Bearings stems from their intelligent design. Key components work in harmony to facilitate smooth rotation and translation:

Top Plate: Connects to the superstructure (e.g., the bridge deck) to transfer loads.

Convex Plate (Spherical Core): The heart of the bearing. Its convex bottom surface rotates within the concave base, accommodating structural rotations.

PTFE/Stainless Steel Sliding Interface: This low-friction pair consists of a PTFE (Polytetrafluoroethylene) disk recessed into its holder and a mirror-finished stainless steel plate. This interface allows for horizontal sliding movement.

Concave Base Plate: The foundational component that transfers all loads to the substructure. Its concave surface, lined with PTFE, mates with the convex plate for efficient rotation.

This "ball-and-socket" design effectively decouples load transfer from movement, allowing the bearing to manage high loads, rotations, and translations simultaneously.

 

Classification

The spherical bridge bearings are classified into three types according to different sliding direction.

Fixed type. Provide rotations capacity from any direction only.

Fixed type. Provide rotations capacity from any direction only.


1-top steel plate; 2-stainless steel plate; 3-PTFE or (UHMWPE); 4- convex middle plate; 5-sleeve; 6-anchor bolt; 7-rubber sealing ring; 8-base steel plate.


Guided type (Uni-directional sliding). Rotation plus movement in one direction.

 

1-top steel plate; 2-stainless steel plate; 3-PTFE or (UHMWPE); 4-convex middle steel; 5-sleeve; 6-anchor bar; 7-base steel plate.

 

Free sliding (multi-directional sliding). Rotation plus movement in all directions.

 

1-top steel plate; 2- stainless steel plate; 3-PTFE or (UHMWPE); 4- convex middle plate; 5-guide bar; 6-sleeve; 7-anchor bolt; 8-base steel plate.

 

Technical Performance

Item

Performance Parameters

Vertical Load Capacity

1.0MN, 1.5MN, 2.0MN, 2.5MN, 3.0MN, 3.5MN, 4.0MN, 4.5MN,

5.0MN, 5.5MN, 6.0MN, 7.0MN, 8.0MN, 9.0MN, 10.0MN, 12.5MN, 15.0MN, 17.5MN, 20.0MN, 22.5MN, 25.0MN, 27.5MN,

30.0MN, 2.5MN, 35.0MN, 37.5MN, 40.0MN, 45.0MN, 50.0MN,

60.0MN, 65.0MN, 70.0MN , other design values.

Horizontal Force Capacity

10% , 15% or 22.5% of the vertical load capacity of the bearing and other design values .

Design Rotation Angle θ (rad)

Not less than ±0.02 rad

Design Displacement

Transverse direction: ±50mm, other designs.

Longitudinal direction: ±50mm, ±100mm, ±150mm, ±200mm,

±250mm, other designs.

Suitable Temperature

Normal Type (CR): -25℃~+60℃;

Cold-resistance Type (NR):-40℃~+60℃

Friction Coefficient  μ

Not great than 0.03

Strength Grade of Concrete

Not lower than C40


Production & Package

SBB-05: Concave steel plate prepare.
SBB-06: Bottom PTFE plate install.
SBB-07: Convex spherical plate install.
SBB-08: Flat PTFE plate install.
SBB-09: Top steel plate install.
SBB-10: Package.

Material

1. Steel elements

The Material And Standard Of Steel Elements

Steel parts

Material

Standard

Base steel plate

Cast steel or S355(Gr. 50) steel

EN, AASHTO

Convex middle steel

Cast steel or S355(Gr. 50) steel

EN, AASHTO

Top steel plate

S355(Gr. 50) steel

EN, AASHTO

Bolts

41Ce4 ( Grade 100)

EN, AASHTO

Stainless steel

S304

EN, AASHTO


 

Base steel plate of spherical bearingStainless Steel

The stainless steel conform to ASTM A240/A240M, EN1337-5, or approved equivalent. The roughness of the surface in contact with the PTFE, measured in accordance with CSA B95, does not exceed an arithmetic mean of 0.25 μm.

 

 

Convex middle steel with stainless steel plate


Sliding elements

PTFE sheets

The raw material of PTFE sheets are pure polytetrafluoroethylene free sintered without regenerated or filler materials.

Mechanical and physical properties of PTFE

Item

requirement

Hardness(shore)

55~70

Mass density(kg/m3)

2140 ~ 2200

Tensile strength(MPa)

29~40

Elongation at break(%)

≥300

Ball hardness(MPa)

23 ~ 33

Specific weight

2.14~2.20

Friction coefficient with SS plate (23℃ +/-5)

<0.01

Thickness(mm)

7~8


Modifies ultra-high molecular weight polyethylene (UHMWPE)

Modifies ultra-high molecular weight polyethylene (UHMWPE) have increased wear-resistance and load capacity, it is also suitable for use in sliding bearings for bridge and buildings. With grease dimples and high performance grease, a durable, low-friction sliding surface is ensure. Due to its high durability, the use of UHMWPE greatly reduced maintenance and replacement costs.

UHMWPE used in spherical bearing

UHMWPE used in spherical bearing


Lubricant ( Silicon grease)

Physical and chemical properties of lubricant

Properties

Requirements

Appearance

White, half transparent

Worked penetration

26.5 to 29.5mm

Dropping point

≥180 ℃

Oil separation after 24 h at 100℃

≤3 %(mass)

Oxidation resistance pressure drop after 100h at 160℃

≤0.1 MPa

Pour –point of base oil

Below-60 ℃

 

 

 

Typical Applications

Spherical bridge bearings are engineered to meet the most demanding structural requirements. They are the ideal solution for applications involving exceptionally high vertical, horizontal, and lateral loads, while simultaneously accommodating significant rotational displacements and movements.

These bearings are particularly well-suited for a wide range of complex bridge designs, including but not limited to:

Curved Bridges

Skewed Bridges

Straight (Right) Bridges

Large-Span Highway and Railway Bridges

And

Seismic Isolation Systems in Buildings

Heavy Industrial Structures

 

Their robust design ensures reliable performance in critical infrastructure, safely transferring forces and allowing for natural structural movements. The image below illustrates a professional installation team precisely positioning spherical bearings at a construction site, a critical step in ensuring long-term structural integrity.


SBB-11: Construction site of structure spherical bearing.
SBB-12: Construction site of bridge spherical bearing.
SBB-13: Spherical bearing for building structure stability.
SBB-14: Spherical bearing for bridge durability.

Essential Maintenance Guide for Spherical Bearings

Regular inspection and maintenance are critical to ensuring the long-term performance, safety, and durability of spherical bearings in any structure. Implementing a consistent maintenance schedule helps identify potential issues early and preserves the bearing's functionality. The following checklist outlines the key procedures.

1. Anchor System and Seals Inspection

Check all anchor bolts for any signs of shearing, deformation, or damage.

Inspect the rubber sealing rings for cracking, hardening, or general aging.

Periodically loosen, clean, and apply anti-corrosive oil to the anchor nuts before re-tightening them to the specified torque.

2. Movement and Displacement Monitoring

Verify that the relative displacement of the bearing is uniform and within design expectations.

Keep detailed records of displacement measurements during each inspection for trend analysis.

3. Cleaning and Corrosion Protection

Regularly clear away dirt, debris, and dust accumulated around the bearing assembly.

Gently clean the stainless steel sliding surface with a soft cloth to maintain its smoothness.

Apply a fresh coat of paint to exposed steel components (excluding stainless steel surfaces) to protect against rust.

4. PTFE Sliding Surface Wear Assessment

Monitor the overall height of the bearing to indirectly assess the wear condition of the PTFE slide.

Important: If a height reduction of more than 3 mm is detected, the rubber seal should be removed for a direct visual inspection of the PTFE material.

Plan for replacement if the wear exceeds acceptable limits defined by the design standards.


Package

Package
Package
Strong traies packages
wooden case with PE films and pearl cotton(as per customer’s need)

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+86 15116183980

+86 15116183980

lkvicky2003@gmail.com

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