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Elastomeric laminated bearings

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Elastomeric laminated bearings
Elastomeric laminated bearings
Elastomeric laminated bearings
Elastomeric laminated bearings

Elastomeric laminated bearings

Laminated Elastomeric Bearings: The Essential Component for Modern Bridge Construction

Laminated Elastomeric Bearings, also known as steel reinforced elastomeric bearing pads, are fundamental structural elements engineered to support and protect bridges and other structures. These high-performance bearings are manufactured through a process of vulcanization, which bonds alternating layers of high-quality elastomer (such as natural rubber) and internal steel plates (shims) into a single, integral unit. This robust construction combines high vertical stiffness with beneficial horizontal flexibility, making them a superior and versatile solution for a wide range of applications.

Product Details

Core Functions & Superior Advantages

Our laminated bearings are designed to deliver unparalleled performance and reliability through several key features:

High Load-Bearing Capacity: The internal steel reinforcement provides exceptional vertical rigidity, enabling the bearing to reliably transfer concentrated dead loads, live loads, and impact forces from the superstructure to the substructure (piers and abutments).

Accommodates Movement: They excel in accommodating structural movements. Their inherent elasticity allows them to adapt to beam-end rotations, while their excellent shear deformation capacity effortlessly handles horizontal displacements caused by thermal expansion, contraction, and other forces.

Vibration Reduction: The elastomeric layers effectively dampen vibrations and reduce noise transmission from traffic and environmental factors, contributing to the longevity of the entire structure.

Durability with Minimal Maintenance: As a seamless, vulcanized unit with no moving parts, they are inherently durable and require virtually no maintenance, offering a low lifecycle cost. The steel plates are fully encapsulated, providing excellent corrosion protection.


Versatile Applications

The unique combination of strength and flexibility makes laminated elastomeric bearings the ideal choice for numerous bridge types, including:

  • Steel Bridges (Steel Bridge)

  • Prestressed Concrete (PC) Bridges

  • Reinforced Concrete (RC) Bridges

  • Complex geometries such as Right, Curved, and Skewed Bridges


Elastomeric vs. Laminated: Understanding the Difference

It's crucial to distinguish between plain elastomeric pads and laminated (reinforced) bearings. Plain pads are simple blocks of rubber without steel reinforcement and lack the load capacity and performance characteristics required for bridge applications. In contrast, our laminated elastomeric bearings are the engineered, high-capacity solution designed specifically for the demanding needs of modern infrastructure.

Table 1: Standard material physical properties


Material

IRHD

Hardness

Tensile Strength

Elongation at Break

Compression Set

Shore A

min. psi

min.

max.

Nature rubber

50

45-55

2500

450%

25%

60

55-65

2500

400%

25%

70

65-75

2500

350%

25%

Neoprene

50

45-55

2250

400%

35%

60

55-65

2250

350%

5%

70

65-75

2250

300%

5%



DESIGN PRINCIPLES

An elastomeric bearing with horizontal reinforcement layers made of construction steel which prevents the spreading of the elastomer under vertical loading, meanwhile, allowing horizontal displacements and angular rotations.

Steel and elastomer are combined in a vulcanization process, and have shear and pressure resistant.

Elastomeric bearing, also known as block bearings or rubber pads, are especially suitable for small and medium loading, displacement and rotation.

LBP-02: Load distribution and movement accommodation of laminated elastomeric pad.

 

Classification

As laminated rubber bridge bearing has so many kinds including standard and customized types. They can be chosen according to different classification

 According to the using condition

  • Normal temperature laminated rubber bearing. It is made of Chloroprene rubber (CR), which is suitable for the -25 °C to +60 °C temperature applications.

  • Cold resistant laminated rubber bearing. It is made of natural rubber (NR), which can perform well in -40 °C to +60 °C.

 According to the structure

  • Round shape laminated rubber bearing.

  • Rectangular shape laminated rubber bearing.

 According to sliding type

  • Fixed type. It refers to the standard laminated rubber bearing without sliding performance.

  • Sliding type. The top surface are designed with Teflon (PTFE) board for sliding.


LBP-03: Round shape laminated bearing pad.
LBP-04: Rectangular shape laminated bearing pad.
LBP-05: Round shape PTFE laminated bearing pad.
LBP-06: Rectangular shape PTFE laminated bearing pad.
LBP-07: Round laminated bearing pads in wooden pallet and plastic film package.
LBP-08: Rectangular laminated bearing pads in wooden pallet and plastic film package.

Type A: Laminated bearing fully covered with elastomer comprising only one steel reinforcing plate.

 

Type B: Laminated bearing fully covers with elastomer comprising at least two steel reinforcing plates.

Type C: Laminated bearing with outer steel plates (profiled or allowing fixed)

Type D: Type B with PTFE sheet bonded to the elastomer.

Type E: Type C with one outer plate bonded to the elastomer and PTFE sheet recessed in the steel.

 

 

Standards

Elastomeric bearing described in this document conform with the European standard  EN 1337-3 and has successfully passed all tests required for CE certification was awarded by KIT MPA GERMANY;

In addition to CE standard, We also design and fabricate as per other standards and specifications, as follow:

-American Standard: AASHTO M251-06(2011) Plain and laminated elastomeric bridge bearings;

-British standard: BS 5400-9.1, BS 5400-9.2;

-Australian standard: AS5100 part 4,  section 12.

 

RAW MATERIAL AND CHARACTERISTICS

· The elastomer used in the manufacturing of the elastomeric bearing should be specified in the project documentation as either natural rubber (NR) or chloroprene rubber (CR) as the raw polymer. Blending with up to 5% of another polymer, which may be added to aid processing, is permitted.

· No reclaimed or ground vulcanized rubber shall be used.

●A combination, with an NR core and CR external the individual advantage of both materials the higher chemical resistance of CR, and the higher mechanical resistance/better deformation properties of NR.

Physical and mechanical properties of elastomer

Characteristics

Requirements

Test Methods

G Modulus  (MPa)

0.7

0.9a

1.15

ISO

Equivalent national  standard

Tensile Strength (MPa)

Molded Test Piece

Test Piece from Bearing

Minimum elongation at break(%)

Molded Test Piece

Test Piece from Bearing

 

≥16

≥14

 

450

400

 

≥16

≥14

 

425

375

 

≥16

≥14

 

300

250

ISO 37

type2

GB/T

528-1998(Type 2)

Minimum Tear Resistance(KN/m)

CR

NR

 

≥7

≥5

 

≥10

≥8

 

≥12

≥10

ISO 34-1

Trouser

(Method A)

GB/T 529-1999

(Pants type)

Compression Set(%)

24h; 72℃

 

CR ≤15

NR≤30

ISO 815

φ29×12.5mm,

Spacer: 9.38mm,-25%

GB/T

7759-1996

Accelerated Ageing

(Maximum change from unaged value)

-Hardness(IRHD)

NR  7 d , 70℃

CR  3 d, 100℃

-Tensile strength(%)

NR  7 d , 70℃

CR  3 d, 100℃

-Elongation at break(%)

NR  7d , 70℃

CR  3d, 100℃

 

 

 

 

-5+10

±5

 

±15

±15

 

 

±25

±25

ISO 48

ISO 188

GB/T

6031-1998

GB/T

3512-2001

Ozone Resistance

Elongation: 30% – 96h

40℃±2℃

NR 25pphm

CR 100pphm

No cracks

ISO 1431-1

GB/T 7762-2003

 

Steel reinforcing plates

· inner plates

·  The inner reinforcing plated is steel grate S235 or A36 ( equal to Q235 ),  the minimum thickness is at least 2mm. 

Outer plates: (for types C).

· The  Outer reinforcing plates shall be grade S 235.For elastomeric bearing type C with internal layers less than or equal to 8 mm thick, the minimum thickness of the outer plates shall be 15mm.

For thicker layers, the minimum thickness of the outer plates shall be 18 mm.

 

Top sliding surface of bearings-PTFE

Thickness of  PTFE sheet: 1.5mm <tp < 2.5mm

Thickness of elastomer under  the PTFE : Max: 3mm, Min: 0.5mm(at any point)

 

Application

• Standard Laminated Bearings are ideal for bridges with spans up to 30 meters and requiring limited displacement capacity.

• Rectangular Laminated Bearings are the standard choice for right bridges and straightforward applications.

• Round/Circular Laminated Bearings are designed for curved bridges, skew bridges, and structures with column piers, accommodating multi-directional movement.


LBP-09: Rectangular laminated bearing pad for flyover construction.
LBP-10: Round laminated bearing pad for skew bridge construction.

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+86 15116183980

+86 15116183980

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