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Arbridge Series Elastomeric Expansion Joints

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Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints
Arbridge Series Elastomeric Expansion Joints

Arbridge Series Elastomeric Expansion Joints

High-Performance Bridge Expansion Joint Systems for Large-Movement and Heavy-Load Structures

Arbridge Series Elastomeric Expansion Joints are engineered to handle a wide range of movements, from moderate ±25 mm shifts to very large ±200 mm+ displacements. Integrating elastomeric cores with reinforced metallic elements and robust anchoring, they provide exceptional durability, watertightness options, and minimal maintenance over a long service life.

Product Details

1. Product Overview

The Arbridge Series Elastomeric Expansion Joints are engineered expansion joint systems developed specifically for bridges and other large-movement civil structures. The series is intended for demanding environments where structural thermal movement, seismic activity, heavy vehicular or rail loads, wind and live loads produce multi-directional displacements. These systems provide reliable, long-term accommodation of axial, lateral and vertical movements while protecting the structural edges and ensuring safe, continuous traffic passage.

Available in a range of movement capacities — from moderate movements (±25 mm) up to very large movements (±200 mm and beyond) — the Arbridge Series is suitable for highway bridges, railway bridges, pedestrian-vehicle composite decks, steel plate girders, and retrofit projects. The system integrates elastomeric movement cores with reinforced metallic elements and robust anchoring details to offer exceptional durability, watertightness options, and low maintenance over long service life.



2. Typical Applications

Highway bridges (road deck expansion joints)

Railway and metro bridges (rail-compatible models)

Composite steel-concrete bridges and plate girder bridges

Movable supports and seismic joints in major civil works

Bridge rehabilitation and joint replacement projects

Viaducts, flyovers, and elevated structures exposed to heavy traffic



3. System Composition and Materials

The Arbridge Series consists of modular units combining elastomeric and metallic elements engineered to operate as an integrated expansion joint assembly.

3.1 Elastomeric Movement Core

  • Material: High-performance elastomers such as EPDM, neoprene or specially formulated rubber blends selected for elasticity, aging resistance, fuel/oil resistance and low temperature flexibility.

  • Function: Provide the primary movement capacity, absorb repeated cyclic deformation, damp vibration and provide initial sealing against ingress of debris and water.

  • Manufacture: Elastomer is factory-vulcanized to selected steel plates or inserts where required to form composite modules, ensuring consistent bonding and mechanical performance.


3.2 Reinforcement Plates and Bearing Elements

Steel plates or profile inserts embedded within or bonded to the elastomeric element give the joint its load transfer capability.

  • Materials: Mild steel with protective coatings, galvanized steel or stainless steel in corrosive environments. Plate thickness and geometry are selected to accommodate design loads and fatigue demands.

  • Function: Provide bending stiffness for load distribution, resist wheel impact and localised pounding, and act as an interface to anchoring details.


3.3 Edge Profiles / Transition Members

Robust metallic side profiles are provided to protect concrete edges and form transition surfaces for traffic.

Options include flush top plates, chamfered profiles, or specially profiled transition covers to reduce dynamic impact and noise.


3.4 Anchoring and Fixing Components

Anchors: Mechanical anchors, embedded studs, or chemical anchors sized and spaced to safely transmit tensile and shear forces into the concrete substrate.

Backing and grout: Where specified, a poured backfill or grout zone transfers loads and seals the anchor recesses.


3.5 Drainage and Sealing Accessories

Integrated drainage channels, weep systems or dedicated drain outlets may be incorporated to remove water from the joint zone.

For watertight requirements, compatible internal waterstops or secondary sealing systems can be specified.



4. Performance Characteristics

4.1 Movement Capacity and Multi-Axis Accommodation

Models cover a broad spectrum of movement range: typical offerings include ±25 mm, ±50 mm, ±100 mm, ±150 mm and ±200 mm (custom ranges available).

The elastomeric core and module geometry are designed to accept axial expansion/contraction, lateral shear and differential vertical displacement caused by live loads, thermal variation and seismic action.


4.2 Load and Fatigue Resistance

Reinforced composite structure appropriately sized to resist repetitive vehicular and dynamic loads, including heavy trucks and rail traffic where applicable.

Designed to meet cyclic fatigue demands using validated test methods and life-cycle assumptions.


4.3 Durability and Environmental Resistance

Elastomeric materials are selected for resistance to UV, ozone, road oils, fuels, de-icing salts and general atmospheric ageing.

Metallic elements are available with corrosion protective systems (galvanizing, epoxy primer, or stainless options) for marine or aggressive environments.


4.4 Noise and Ride Quality

Low-profile top designs and energy-absorbing elastomer cores reduce wheel impact and noise generation, improving ride comfort and decreasing long-term structural shock.


4.5 Drainage & Watertight Options

Standard designs allow controlled drainage of surface water away from the structural gap.

Watertight variants include internal sealing and waterbar systems to prevent infiltration to the deck or substructure.



5. Typical Technical Data (Indicative)

Note: The following values are representative. Project-specific engineering is required to select the correct model and to verify capacities.

  • Movement capacity (examples): ±25 mm, ±50 mm, ±100 mm, ±150 mm, ±200 mm

  • Module length: commonly 2.0 m (factory standard) — other lengths can be provided for specific projects

  • Top plate materials: carbon steel (coated), stainless steel, or heavy-duty aluminum profiles

  • Elastomer hardness: typically 55–75 Shore A (application dependent)

  • Operating temperature range: −40°C to +80°C (material dependent)

  • Typical installation depth: 80–300 mm (varies with model and deck construction)

  • Design life expectancy: 20+ years under normal traffic and environmental conditions (subject to maintenance)



6. Installation Principles

6.1 Design Coordination

Joint selection must be integrated with bridge structural drawings, movement studies (thermal, creep, shrinkage, seismic), and traffic loading assumptions.

Consideration should be given to support details, deck wearing surface continuity, and drainage routing.


6.2 Substrate Preparation

Deck ends must be sound, level and free of loose material. Concrete repair of spalled edges should be completed prior to anchoring.

Achieve required concrete strengths and tolerances before fixing units.


6.3 Fixing and Anchoring

Securely anchor side profiles and reinforcement elements using specified anchors; ensure correct embedment depth and torque values.

For heavy loads, use embedded anchors cast into new deck pours or chemical anchors in drilled holes for retrofit work.


6.4 Sealing and Finishing

Where watertightness is required, install internal seals and perimeter seals per manufacturer instructions.

Fill transition zones with compatible deck wearing materials or protective cappings to provide smooth vehicle passage.


6.5 Commissioning

Verify movement clearance across range of expected displacements.

Confirm drainage operability and absence of unfilled voids.

Record as-installed dimensions and anchorage details for future maintenance.



7. Maintenance and Inspection

Routine Inspection Frequency: Perform visual inspections at regular intervals (e.g., annually) and after significant events (storms, earthquakes, heavy traffic incidents).

Key Inspection Items: Elastomer condition (cracks, deformation), anchor integrity (corrosion, loosening), drainage blockages, top plate wear and deformation.

Maintenance Actions: Clean drainage, tighten or replace anchors, seal minor defects, replace modular sections if damaged. Modular design allows replacement of single units without major deck works.

Lifecycle Considerations: Proactive maintenance extends service life; design redundancy and easy access for replacement reduce long-term ownership cost.



8. Advantages and Value Propositions

Engineered for Bridges: Designed specifically for high-movement, heavy-load bridge applications rather than light floor use.

Wide Movement Range: Multiple models cover small to very large displacements including bespoke solutions for exceptional cases.

Robust Load Transfer: Reinforced composite construction resists wheel impact and distributes forces into the deck effectively.

Durability in Harsh Environments: Material selection and protective finishes address exposure to fuels, salts and UV.

Low Downtime Maintenance: Modular replacement lowers life-cycle cost and disruption to traffic.

Sealing and Drainage Options: From basic drainage to full watertight systems tailored for critical bridge decks and substructure protection.



9. Selection Guidelines

When selecting an expansion joint model for a bridge project, consider:

  • Maximum anticipated movement (thermal + seismic + settlement + live load differential).

  • Traffic type and loading (heavy trucks, frequent buses, rail axle loads).

  • Required degree of watertightness (protect deck and bearings vs. allow controlled drainage).

  • Environmental exposure (marine, de-icing salt, chemical exposure).

  • Installation constraints (new construction vs. retrofit, available depth, access).

  • Maintenance plan and lifecycle targets.

Engage a qualified structural engineer to perform movement analysis and to verify compatibility with deck and bearing conditions before final specification.



10. Customization and Special Versions

Railway-compatible models with specific transverse stiffness and wheel impact tolerance.

Large-movement modules for long spans and seismic joints.

Corrosion-resistant builds (stainless steel and specialized coatings) for coastal structures.

Low-noise or anti-vibration variants for urban bridge settings.

Watertight designs with integrated waterbar & drainage routing for substructure protection.




Conclusion

The Arbridge Series Elastomeric Expansion Joints deliver a purpose-built solution for bridges and large civil structures that require dependable movement accommodation, robust load transfer, and durable environmental performance. The product family’s modular approach, broad movement range, and configurable options make it well suited to both new construction and rehabilitative projects where lifespan, safety and maintainability are primary concerns.

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Explore our high-performance Strip Seal Expansion Joints for movement ranges from 0 to 80mm. Featuring a robust steel and EPDM/Neoprene design, they deliver superior watertight sealing, noise reduction, and durability for bridge and infrastructure projects.

Engineered for Performance and Durability

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