In modern infrastructure projects, precision and safety are paramount. Whether you are constructing a new bridge or performing major repairs on an existing structure, the lifting process of large and heavy components requires specialized equipment designed for synchronization, control, and safety. Our Synchronous Lifting Hydraulic System is engineered to meet these demanding needs, offering a reliable and efficient solution for bridge lifting projects. This system is designed to provide controlled, synchronized lifting at multiple points, ensuring that the structure is lifted evenly and safely, preventing any potential damage during the operation.
The Synchronous Lifting Hydraulic System is a cutting-edge hydraulic solution that allows for the precise and simultaneous lifting of multiple load points. The system is designed to handle the heavy lifting required in large infrastructure projects, particularly in bridge construction and maintenance. The synchronized lifting process ensures that the load is evenly distributed, maintaining the balance of the structure and allowing for smooth, controlled movements.
This hydraulic system is powered by high-quality hydraulic pumps, lifting cylinders, and electronic controls that work together to achieve perfect synchronization. The system is also equipped with real-time monitoring capabilities, allowing operators to assess the load distribution and adjust the lifting process as needed to ensure the safety and integrity of the project.
Precision Synchronized Lifting
One of the primary features of the Synchronous Lifting Hydraulic System is its ability to lift multiple points simultaneously and in perfect synchronization. This feature is crucial for projects such as bridge lifting, where uneven lifting can lead to structural damage or instability. The system uses advanced hydraulic technology and control algorithms to ensure that each lifting point moves in unison, maintaining the even distribution of force throughout the operation.
High Load Capacity
The system is designed to handle the heavy loads that are typical in bridge lifting operations. Whether you are lifting a bridge deck, a steel girder, or any other heavy component, the Synchronous Lifting Hydraulic System can accommodate a wide range of lifting capacities, from medium-scale projects to the most demanding large-scale bridge constructions.
Durability and Reliability
Constructed using high-quality materials and precision engineering, the system is built to last. It is designed to withstand the demanding conditions of bridge lifting projects, including exposure to extreme weather conditions, heavy loads, and continuous use. The system’s components are resistant to wear and tear, ensuring that it will perform reliably over time without the need for frequent maintenance or repairs.
Advanced Control Technology
Our Synchronous Lifting Hydraulic System is equipped with state-of-the-art electronic controls that allow operators to monitor and adjust the lifting process in real time. The system provides clear data on the load distribution, pressure levels, and lifting progress, ensuring that operators can make informed decisions and prevent any issues during the operation.
Safety Features
Safety is always a priority in bridge lifting projects, and our system includes a range of safety features to protect both personnel and equipment. These features include:
Overload Protection: Prevents damage to the system and the load in the event of excessive pressure or load.
Pressure Monitoring: Constantly monitors the pressure at each lifting point to ensure that the system remains within safe operational limits.
Emergency Stop Function: Allows operators to halt the lifting operation immediately in case of an emergency, minimizing the risk of accidents.
Anti-slip and Anti-bending Mechanisms: Ensures that the lifting components remain securely in place and operate smoothly, preventing any unwanted movement during the process.
Customizable Solutions
Every bridge project is unique, and our Synchronous Lifting Hydraulic System can be tailored to meet the specific needs of your project. Whether you need to lift a large bridge span or perform intricate repairs on a smaller section, the system can be customized with the appropriate lifting capacity, cylinder configuration, and control features to meet your exact requirements.
User-Friendly Interface
The system’s control interface is designed to be intuitive and easy to use. The touch-screen interface provides operators with a clear, real-time view of the lifting process, including load data, pressure levels, and system status. With this information at their fingertips, operators can make adjustments quickly and efficiently, ensuring smooth operation throughout the lifting process.
The Synchronous Lifting Hydraulic System is designed to support a wide range of lifting applications, with a focus on bridge construction and maintenance. Here are some of the key areas where this system can be used:
1. Bridge Construction
Building a new bridge requires careful coordination of various elements, including the lifting and positioning of large bridge components. Our system is ideal for this type of project, as it provides the precision needed to lift bridge decks, beams, and other large elements into place. By using synchronized lifting, the system ensures that the components are lifted evenly, reducing the risk of structural damage or misalignment.
Synchronized Lifting for Deck Installation: The system can lift multiple sections of a bridge deck at the same time, ensuring that each section is installed with perfect alignment.
Heavy Lifting for Large Beams and Girders: The Synchronous Lifting Hydraulic System can handle the lifting of massive bridge beams and girders, often required in highway or railway bridge construction.
2. Bridge Rehabilitation and Maintenance
During bridge repairs or maintenance, it is often necessary to lift and move heavy bridge components for inspection, replacement, or modification. The Synchronous Lifting Hydraulic System provides a safe and efficient way to lift these components, allowing for precise adjustments and minimal disruption to the overall structure.
Lifting for Deck Replacement or Resurfacing: In cases where a bridge deck needs to be replaced or resurfaced, the system can lift the deck in a controlled manner, allowing for precise placement of new materials or components.
Structural Component Replacement: The system can be used to lift and replace damaged or outdated structural components, such as beams or supports, without affecting the overall integrity of the bridge.
3. Large Infrastructure Projects
Beyond bridges, the Synchronous Lifting Hydraulic System is ideal for other large infrastructure projects where precise and synchronized lifting is required. This includes lifting components for tunnels, dams, or any large-scale construction that requires the careful handling of heavy loads.
Tunnels and Underground Infrastructure: The system can be used to lift and install large tunnel segments or other underground infrastructure elements, ensuring that each piece is placed with precision.
Dams and Other Large Projects: When working with large, heavy components, the system’s high lifting capacity makes it an ideal choice for dam construction and other major infrastructure projects.
1. Improved Efficiency
The synchronous lifting process reduces the amount of time required to complete lifting operations. By lifting multiple points simultaneously, the system ensures that the project progresses faster and more efficiently. This can lead to significant time and cost savings, particularly for large projects that require the lifting of multiple components.
2. Reduced Risk of Damage
With synchronized lifting, the load is distributed evenly, reducing the risk of structural damage during the lifting process. This is especially important in projects like bridge construction, where even a small misalignment can cause significant issues. The Synchronous Lifting Hydraulic System ensures that each component is lifted carefully and precisely, preventing any unnecessary wear or damage.
3. Increased Safety
Safety is a primary concern in any construction project. Our system’s advanced safety features, such as overload protection, pressure monitoring, and emergency stop functions, ensure that lifting operations can be conducted with minimal risk to personnel and equipment. The system is also designed to be stable and secure, further enhancing safety during lifting operations.
4. Cost-Effective
By improving efficiency and reducing the risk of damage, the Synchronous Lifting Hydraulic System helps lower overall project costs. Additionally, the system’s durability and reliability mean that it requires less maintenance and fewer repairs, further contributing to its cost-effectiveness in the long run.
The intelligent synchronous lifting system is based on multiple data acquisition from displacement and pressure sensors to achieve precise control of the takeoff and landing positioning of large, heavy, structurally complex, and multi distributed components; The intelligent synchronous lifting system can reduce bending, twisting, or tilting caused by uneven weight distribution or load changes between lifting points, and use multiple sets of terminal jacks to complete balanced, safe, and efficient data collection work
① Weighing, moving, and synchronously lifting large and heavy objects
② Lifting and lowering of heavy equipment during installation and maintenance
③ Bridge maintenance and reinforcement, lifting, replacement of rubber bearings, and repositioning
④ Overall elevation of highway and railway overpasses
⑤ Lifting and translation of buildings, leveling support and propulsion of existing buildings
⑥ Ship jacking and other operations
① Industry professional pump - suitable for synchronous lifting and load positioning related operations
② Pulse width modulation closed-loop control technology - effectively correcting deviations between actual and planned measurements according to quotas or standards
③ Oil inlet speed regulation/heavy-duty hydraulic circuit - achieving high-precision synchronization of lifting and return, with an error not exceeding ± 0.1mm
④ Overflow valve overload protection - balancing the load capacity of the oil cylinder and extending its service life
⑤ Color touch screen or connected industrial computer - realizing real-time online monitoring of lifting displacement, load and other status
⑥ Displacement sensor/pressure sensor - ensuring safe and controllable operation of the lifting system in harsh environments
⑦ Multi point synchronization - expandable to 2-96 points, meeting the needs of different working conditions
2-96 point synchronization, single and double action optional.
Intelligent Control Synchronous Lifting Hydraulic System
Features
Displacement Precision: ≤0.5mm
Working Voltage: AC380V/50Hz (Three-phase-five wire system)
System Max.Pressure: 700bar
Operating Mode: Button and touch screen
Control Pattern: Pulse Width Modulation(PWM)
Control Interface: Human Machine Interface(HMI)
Introduction
This system is hydraulic driven and automatically controlled by pressure and displacement closed-loop to realize multi-point control. It is widely used in highway bridge maintenance, replacement of rubber bearings, overpass lifting, inland bridge lifting, equipment lifting, deviation correction, etc.
| Model | Points | Synchronous Precision | Motor Power (KW) | Voltage (AC/M) | Working Pressure (bar) | Flow (L/min) | Oil Tank Capacity (L) | Dimension (LXWXH) (mm) | Net Weight (Kg) | |||
| DMTB-4 | 4points | ≤±0.5mm | 2.2 | 380 | 700 | 2 | 130 | 760×870×1210 | 220 | |||
| DMTB-8 | 8 points | ≤±0.5mm | 2.2 | 380 | 700 | 2 | 130 | 760×870×1210 | 240 | |||
| DMTB-12 | 12 points | ≤±0.5mm | 5.5 | 380 | 700 | 4 | 130 | 760×870×1210 | 260 | |||
| DMTB-16 | 16 points | ≤±0.5mm | 5.5 | 380 | 700 | 4 | 200 | 1100×960×1130 | 380 | |||
| DMTB-24 | 24 points | ≤±0.5mm | 5.5 | 380 | 700 | 4 | 200 | 1100×960×1130 | 432 | |||
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Westcoast New Area, Qingdao City ,Shandong Province ,China
