The pipe fixation and welded car walk through the way to achieve automatic welding(5G welding)in the pipeline.The welding process uses high -efficiency,low-cost carbon dioxide gas or hybrid gas protection(80%milogenic+20%carbon dioxide).
Advantages of full -position pipeline welding:wireless remote control,program can be preset or at any time,the welding parameters can be set at any time,and the parameters are stored for later calls.Automatically identify the welding position during welding.The equip- ment itself has a orientation sensor,which can automatically identify the welding angle.The machine can match the appropriate current voltage and walk or swing parameters according to different positions at 1 and 12 points.easy to use.
1.Applicable work conditions:various long-volume pipelines,thermal pipelines,buried land pipes or craft pipelines and other on -site welding ports.
2.Welding material:carbon steel,stainless steel,alloy steel,low -temperature steel,etc.
3.Applicable welds:Pipe diameter can be more than150mm or more,and the wall thickness is greater than 5mm.It can be applicable.Thick wall tube can use multi-layer and multi-channel welding.
4.Welded car:The design is light and easy to carry,and the permanent magnet adsorption is especially suitable for welding the entire pipeline at the construction site.
5.Wireless remote control:Wireless remote control preset welding parameters.In the weld- ing work,it can be fine -tuned in real time according to the working conditions.The opera- tion is simple and the labor intensity is low.
6.Welding efficiency:Fast speed,high production efficiency,and handmade are welding can be increased by about 3-4 times.
1)The FY-6S car is an automatic welding device suitable forhorizontal angle welding.
2)Welding in the left and right directions can be achieved.The endsof the car are installed with a sense of stop switch.After the weldingis over,the car can be automatically stopped,which is convenient forone worker to manipulate multiple equipment at the same time.
3)Small volume,light weight,and convenient movement andinstallation.Non-skilled workers can also be welded.
4)Install a permanent magnet to avoid the phenomenon of the carfrom getting out of the welding line.
5)Welded on the vertical surface
1.FY-8SSW is a swing type automatic welding device, which issuitable for welding various fillet welds.A wider weld can beobtained in one welding.
2.The swing speed,swing amplitude,center position and left andright dwell time can be adjusted to suit vari- ous specifications ofwelds.
3.Small size,light weight,easy to install and move,even unskilledworkers can perform welding.
4.Permanent magnets are installed to avoid welding linedetachment during welding.
(1)One machine holds two welding guns and performs double.sided fillet welding in one pass
(2)With limit stop function,multiple units can be oper- atedsimultaneously
(3)Suitable for welding l-beams,stiffener plates,and T-beamworkpieces
(4)When welding on both sides simultaneously,defor- mationcaused by general single-sided welding can be avoided.
(5)Easy to move and operate,even unskilled workers canperform welding
1.FY-6SS-Ⅱ is a single-sided double-gun horizontal fillet weldingautomatic device.
2.Two welding guns are installed at a certain distance, with thefunction of welding gun selection,which can be used for single-gunwelding or dual-gun welding at the same time. When welding thick work pieces, dual-gun welding is selected at the same time, which isefficient and economical, and workers can operate multiple de- vices atthe same time.
3.A guide mechanism is installed to avoid the welding gun andwelding line from separating during welding.
4.Easy to move and operate,even unskilled workers can operate it.
1.The FY-8SSB car is a welded automatic device suitable forintermittent or continuous horizontal welding structure.
2.The actual distance display of the welding/non -welding interval,adiust the distance between the switch to the up and down,set thedistance between the welding and non-welding,the distancebetween the welding and the non-welding is controlled by the motorand the controller.The size of the size is high.,Run evenly,canachieve precision welding.The car walking speed in non-weldingstate is maximum(990mm/min).
★Note:The self-protection circuit switch of the welded machinewhen setting and weld- ing must be closed ..--OFF.
3.There is a arc collection device,the adjustment range of the arccollection time is 0-5s.
4.Install a permanent magnet to avoid the phenomenon of the carfrom getting out of the welding line.urface.
1.FY-4B is a side suction horizontal angle welding automatic device.
2.Equipped with permanent strong magnets to prevent the car fromfalling off during welding.
3.Suitable for corner welding ofl-beams,T-shaped parts,or 7-shaped parts,it has a small volume,light weight,no track and is easyto move.In addition,it can move on in- clined surfaces and narrowspaces.
4.The driving wheel itself is designed to face the welding area,andthe bottom of the car is equipped with a friction limit wheel,which canbetter ensure that the car moves along the welding line.The sidesuction installation method is suitable for certain spe-cial weldingforms.
1.FY-8SSWT-H side suction hanging automatic welding trolley.
2.The swing speed,swing amplitude,center position and leftand right dwell time can be adjusted to suit vari- ous specificationsof welds.
3.Installed with permanent strong magnets to prevent the trolleyfrom falling off during welding.
4.The walking surface height meets 120MM and can worknormally.It is suitable for welding l-beam,T-beam and H-beam.
1.This car is a multi-function welding machine that should bewelded in the plane corner,vertical angle welding,flat dockingstanding docking and superstruc- ture.
2.The swing speed,swing range,center position,and left and rightstays can be adjusted,suitable for various specifications of weldingchannels.
3.Small volume,light weight,convenient installation, non-skilledworkers can also be welded.
4.Install a permanent magnet.Welding lines can be avoided whenwelding.
5.Configure soft and hard orbit can satisfy vertical walk- ing,side -in-side walking,curved walking and welding.
The FY-QB-06 is a horizontal orbital welding equipment using gearshift drive.By adjusting the welding fixture and angle,othermethods can also be welded in other ways,such as horizontalwelding and vertical welding. The car walking body and thecontrol panel are integrat- ed into one,which can be welded onthe track.The track is sucked on the workpiece with magnets.and it is conve- nient to install and disassemble.Small size,lightweight, very convenient to move and use.The track can beex-tended infinitely.
FY-QB-06-I is a welding equipment that uses a rack and piniondrive to travel on track.It is widely used in horizontal buttwelding and vertical butt welding,and is especially suitable formedium and thick plate welding. By adjusting the position andangle of the welding gun, fillet welding,horizontal welding andoverhead welding can also be performed.The trolley body,swing device and control panel are integrated into one,and canbe welded while walking on the track.The track is attracted tothe workpiece with powerful magnets,making it easy to instal!and disassemble.
The FY-QB-08 pipeline ring seam welding machine is fixed with atube,and the welding car crawling inde-pendently to achieve thepipeline welding.The welding process uses high-efficiency,lowcost CO2 gas protection welding(GMAW),and welding wireoptional refreshment wire or drug cores Welding wire,the entirewelding is more rational, and the operation is more humane.Ads to the pipeline by magnetic force,and automatically craw- lalong the welding channel during welding.It is very convenient toinstall,use and remove quickly.The weld- ing of stainless steel orpipes that cannot be magnetical- ly adsorbed requires anothertrack,and the track specifi-cations are customized according to theneed for weld-ing.
FY-GB melting polar gas protection pipeboard welding machine is a new type of elec- tromechanical integratedtechnology product.Automatic welding,and can achieve automatic welding in the form of tube stretching weldingwelding and pipe flat forms.
The pipe welding machine is controlled by a programmable controller.The human-ma-chine interface is intuitivehighly reliable,and strong in scalability.Compared with the previ-ous handmade arc welding,the operator's laborintensity is reduced,the efficiency of weld-ing production is improved,the welding quality of the product isguaranteed,and production costs are saved.
1.FY-QB-10 is a double-gun swing automatic welding device.One welding can obtain wider welded seams.Double gns are highly welded at the same time.It is suit- able for welding of box beams or H-shaped steel double guns.
2.The swing speed,swing range,center position and left and right stays can be adjusted.
3.Small volume,light weight,convenient installation,non-skilled workers can also be welded.
4.Install a permanent magnet.Welding can be avoided when welding.
FY-QB-09 flexible rail welding car is a welding equipment driving the rail walking by gear rack.It is widely used in large tanks and pipeline seam welding.By adjusting the position and angle of the welding gun,corner welding, horizontal welding and superstructure can also be per-formed.The car body,swinging device,and control panel are split,which can be welded on the track.The track is sucking on the workpiece with powerful magnets,and it is convenient to install and disassemble.It has a straight line swing function.Various swing parameters such as swing mode,swinging amplitude,swing speed,swing center po- sition and left and right stay time can be adjusted.
The unique riding clamping method is particularly suitable for welding with narrow gaps and low workpiece heights, such as shipbuilding hatch cover sliding tracks,blocking iron and other low standing plates,small-sized ball flat steel,etc.Double gun simultaneous welding,with built-in intermittent welding program,can choose continuous or in- termittent welding.
When the height of the workpiece is greater than 40mm,it can be mounted and stably moved for welding.
It can handle various materials such as flat steel,square steel,ball flat steel,T-shaped profiles,L-shaped steel,etc. Support quick clamping operation and elastic adjustment of clamping force.
The entire body of the welding gun is water-cooled,effectively improving the temporary load rate of the welding gun and ex- tending its lifespan;
Four channels of argon gas protection are used inside the weld- ing gun cavity to improve the quality of the weld and make it more aesthetically pleasing;
Equipped with speed feedback function,making the rotation of the welding gun more precise and stable,and real-time monitor- ing of the weld angle;
With expert parameters,welding parameters can be automati- cally generated by inputting the pipe diameter and wall thick- ness,and welding can be carried out;
The overall welding gun is made of fully imported materials, lightweight,and easy to learn with one click operation;
The welding gun adopts flexible fixtures,which can be fine tuned according to the tolerance range of domestic pipe fittings;
Multiple types of clamps are specific and flexible to meet the po- sitioning requirements of pipe fittings,supporting customization of irregular fixtures.
The equipment adopts a standard modular design,with easy re- placement of spare parts and low operating costs;
Speed feedback function,which can monitor and control the rota- tion speed of the welding gun in real time,making its rotation more
accurate and stable;
Automatic arc length and lateral swing function can meet the welding requirements of different sizes of pipe fittings,with better process adaptability;
Welding gun circulating water cooling,high temporary load rate,stable and reliable long-term continuous operation without heating;
Under the same conditions,for different pipe diameters,only the pipe diameter size needs to be entered,and there is no need to readjust the welding parameters to weld;
The welding gun adopts an open clamping design,which is easy to operate.It is equipped with a Harvard fixture and can be adjusted according to the diameter of the pipe fittings.
Both sides of the steel beam can be welded simultaneously, and the welding route can be automatically adjusted according to needs.
Main applications: Welding of irregular steel beams b)Welding of curved steel beams.
Product features:
a)Simultaneous welding on both sides, high efficiency;
b)Easy to operate, just start pausing without any further action required;
c)Widely applicable, can weld steel beams of different radii and shapes;
d)The welding gun adjusts itself according to the welding seam route, perfectly solving the prob- lem of inconsistent workpieces;
e)Good weld quality and beautiful weld appearance;
Equipment dimensions: (length x width x height)8 metersx1.6 meters x1.4 meters
Equipment working range:
a)Welding length of 7 meters Welding width range of 70-500
b)Example diagram description of welding workpiece requirements
Drawn Arc Stud Welding Machine is a specialized equipment designed for the high-performance fastening of large-diameter studs to metal workpieces. Utilizing a controlled electrical arc, it rapidly heats and fuses studs to the base material, creating robust, permanent connections without the need for drilling, bolts, or additional consumables. This method is indispensable in steel construction, bridge building, and heavy manufacturing where structural integrity is critical.
Shear connectors, also known as shear studs or concrete anchors, are fundamental components in composite steel-concrete construction. Their primary function is to securely tie a concrete slab to underlying steel members (such as beams or girders), creating a unified composite structure that efficiently resists shear forces and ensures full composite action. This synergy significantly enhances the load-bearing capacity, stiffness, and overall structural integrity of applications like commercial buildings, industrial facilities, and bridges.
A key feature of these studs is the compatibility with Welding Through Metal Deck. For this specific application, we recommend using special Type UFT ceramic ferrules to ensure consistent, high-quality welds through the deck profile.
Westcoast New Area, Qingdao City ,Shandong Province ,China
